Located in Bawla, Ahmedabad, our state-of-the-art 26,000 sq. m manufacturing facility represents the pinnacle of insulated panel production technology. Our fully automated continuous PUR/PIR panel plant is specifically designed to meet the demanding requirements of large-scale, multi-story temperature-controlled facilities.
Advanced Manufacturing Process
Our facility operates with cutting-edge automation including:
- Corona treatment for superior adhesion
- Guard film application on external surfaces
- Precision coil roll forming (profiling)
- CFC/HCFC-free polyurethane foaming
- Automated cutting to exact specifications
- Systematic stacking and protective packing
Product Range
Ice Make PUF Wall Panels
Cold Room Applications:
- Available thicknesses: 60mm, 80mm, 100mm, 120mm, 150mm
- Designed for extreme temperature environments
Industrial, Pharmaceutical & Architectural Applications:
- Available thicknesses: 30mm, 40mm, 50mm, 60mm
- Versatile solutions for diverse building requirements
Ice Make Roof Panels
Insulated Roof Solutions:
- Thickness range: 30mm to 100mm (30mm, 40mm, 50mm, 60mm, 80mm, 100mm)
- Engineered for superior structural performance
Panel Configuration Options
- Single Tongue & Groove: Standard interlocking system
- Double Tongue & Groove: Enhanced sealing performance
- Hidden Screw Panel: Clean, seamless appearance
Core Material Options
Our panels feature three premium insulation core options:
PUR (Polyurethane Foam):
- Excellent thermal performance
- Lightweight construction
- Superior insulation properties
PIR (Polyisocyanurate Foam):
- Enhanced fire resistance
- Higher temperature stability
- Outstanding thermal efficiency
Mineral Wool (Rockwool):
- Exceptional fire protection
- Superior sound insulation
- Moisture resistance
Facing Materials
- Aluminum Facings: Lightweight, corrosion-resistant
- Steel Sheet Facings: Enhanced strength and durability
- Pre-coated Internal Liner: Clean, professional finish
Key Performance Features
Thermal Excellence
- Weather Tight: Exceptional lifetime resilience against environmental factors
- Thermally Efficient: Maintains cooler interiors in summer, warmer in winter
- Energy Saving: Reduces HVAC operational costs significantly
Structural Integrity
- Self-Supporting: Eliminates need for additional structural framework
- High Load-Bearing Capacity: Suitable for walkable applications
- Structural Safety: Engineered to meet demanding load requirements
Environmental & Safety Benefits
- CFC/HCFC Free Production: Environmentally responsible manufacturing
- Absolute Water & Vapor Barrier: Complete moisture protection
- Outstanding Airtightness: Eliminates thermal bridging
- Good Sound Insulation: Reduces noise transmission
Installation Advantages
- Lightweight Construction: Easy handling and installation
- Rapid Erection: No lifting equipment required
- Weather-Independent Installation: Can be installed in challenging conditions
- Solid Engineering: Designed for reliable, long-term performance
Application Sectors
Cold Storage Solutions
- Multi-temperature warehouses
- Frozen food storage facilities
- Temperature-controlled distribution centers
- Blast freezing applications
Building & Construction
- Commercial buildings
- Industrial facilities
- Architectural applications
- Prefabricated structures
Specialized Environments
- Clean Room Panels: Pharmaceutical and electronics industries
- Dairy Facilities: Food processing and storage
- Industrial Applications: Manufacturing and processing plants
Door Solutions
Sliding Doors
Specifications:
- Width options: 1000mm, 1200mm, 1500mm, 1800mm
- Height range: 2100mm to 3000mm
- Thickness options: 80mm, 100mm
- Smooth operation for high-traffic areas
Hinge Doors
Specifications:
- Width options: 1000mm, 1200mm
- Height range: 2100mm to 3000mm
- Thickness options: 60mm, 80mm, 100mm, 125mm, 150mm
- Reliable sealing for temperature control
Quality Assurance
Our panels undergo extensive testing to ensure performance across various:
- Climate conditions
- Loading scenarios
- Temperature cycling
- Environmental stress factors
Research & Development
Our dedicated R&D team in Dantali continuously develops solutions to meet evolving industry demands, with particular focus on:
- High thermal cyclic loading resistance
- Enhanced durability
- Improved installation efficiency
- Advanced thermal performance
Long-Term Value
- Extended Lifespan: Engineered for decades of reliable service
- Low Maintenance: Minimal ongoing maintenance requirements
- Cost-Effective: Economical choice for construction projects
- Weather Resistance: Superior performance in aggressive environments
Ice Make PUF Panels represent the perfect fusion of advanced manufacturing technology, premium materials, and engineering excellence, delivering superior performance for the most demanding temperature-controlled applications.
